Mongo Juice/ Orange Juice Complete Producing Line

Mongo Juice/Orange Juice Complete Producing Line

As a leading manufacturer of food-grade fruit juice processing equipment, Yiwu Weihao Machinery Equipment Company specializes in providing **turnkey complete producing lines for both Mongo (Mango) Juice and Orange Juice**—integrated solutions tailored for the unique characteristics of mango and orange, supporting the production of NFC fresh juice, concentrated juice, clear juice, and cloudy juice. The full line integrates all core processes from raw fruit receiving to finished product filling, adopting food-grade materials and fully automatic control, ensuring high juice yield, excellent flavor retention, and compliance with global food safety standards (FDA, GMP), making it the ideal choice for beverage factories, fruit processing enterprises, and food industrial parks.

Our dual-purpose adaptable line can be flexibly switched between mongo juice and orange juice production (with simple process adjustment), maximizing equipment utilization and reducing investment costs. Compared with single-fruit juice lines, it offers stronger versatility, while maintaining the professional processing standards of each fruit, solving the problem of low equipment utilization for enterprises producing multiple fruit juices.

Main Process Flow (Dual Adaptable for Mongo & Orange Juice)

Common Process for Both Fruits (shared equipment, high utilization):

1. Raw Fruit Receiving & Conveying: Automatic conveying system to transport fresh mangoes/oranges to the processing line, reducing manual labor.

2. Washing & Cleaning: Bubble washing + high-pressure spray washing, effectively removing dust, pesticides, and surface impurities; equipped with brush rollers for orange peel cleaning and mango surface polishing.

3. Sorting & Inspection: Manual + automatic sorting, removing rotten, inferior, and foreign fruits to ensure raw material quality.

4. Crushing & Pulping: High-efficiency fruit crusher, adjusting gap according to fruit hardness (softer for mango, harder for orange) to avoid excessive crushing of peels/seeds.

5. Juice Extraction: Customized press (screw press for mango, belt press for orange) to maximize juice yield while reducing bitter substances.

6. Filtration & Clarification: Multi-stage filtration system to remove pulp residues, ensuring juice clarity (adjustable for cloudy juice production).

7. Homogenization: Improve juice texture and stability, preventing layering during storage.

8. Vacuum Degassing: Remove air bubbles to prevent oxidation, browning, and flavor loss.

9. Pasteurization / UHT Sterilization: Low-temperature pasteurization (for NFC juice) or UHT sterilization (for long-shelf-life juice), preserving nutrients and extending shelf life.

10. Automatic Filling & Sealing: Adaptable to bottles, cans, and cartons, with precise filling volume control and tight sealing.

11. CIP Cleaning System: Fully automatic cleaning, ensuring hygiene and meeting food processing standards.

Specialized Process for Each Fruit (tailored to fruit characteristics):

• Mongo (Mango) Juice Process: Added enzymatic hydrolysis (pectinase treatment) to break down pectin, improve juice yield (up to 80–88%) and clarity; optional deacidification system to adjust taste, avoiding excessive sourness.

• Orange Juice Process: Added peel removal & deoiling system to remove orange peel residue and bitter substances (limonene), ensuring pure orange flavor; optional aroma recovery system to retain natural orange aroma, enhancing product competitiveness.

Optional Concentration Process (for concentrated juice production): Vacuum thin film evaporator, low-temperature concentration (45–60°C) to retain nutrients and flavor, concentrating juice to 65–70°Brix.

Core Features

• Dual-Purpose Adaptability: Flexible switching between mongo juice and orange juice production with simple process adjustment, high equipment utilization, reducing investment costs.

• High Juice Yield: Customized extraction and enzymatic hydrolysis processes, mango juice yield up to 80–88%, orange juice yield up to 75–85%, minimizing raw material waste.

• Food-Grade Design: All wetted parts made of 304/316L stainless steel, no toxic substances, complying with FDA, GMP food safety standards; easy to clean and sterilize.

• Nutrition & Flavor Preservation: Low-temperature processing (crushing, sterilization, concentration) retains natural vitamins, minerals, and original fruit flavor, avoiding oxidation and browning.

• Fully Automatic Control: PLC + touch screen control system, real-time monitoring of all process parameters (temperature, pressure, filling volume), realizing unmanned continuous operation, easy to operate and maintain.

• Customizable Capacity: Tailor-made according to daily output, ranging from 500kg/h to 30 tons/h; adaptable to different workshop layouts and product requirements (NFC, concentrated, clear, cloudy juice).

• Stable & Durable: Mature process design, high-quality equipment components, low failure rate, long service life; equipped with fault alarm and emergency stop functions, ensuring safe operation.

Main Equipment Included (Full Turnkey Line)

• Fruit receiving and conveying equipment (conveyor belt, elevator)

• Fruit washing machine (bubble washer, spray washer, brush roller washer)

• Sorting table (manual + automatic sorting)

• Fruit crusher and pulper (adjustable for mango/orange)

• Juice press (screw press for mango, belt press for orange)

• Enzymolysis tank (for mango juice pectin removal)

• Peel removal & deoiling system (for orange juice)

• Filtration system (multi-stage filter, ultrafiltration equipment)

• Homogenizer and vacuum degasser

• Sterilization equipment (pasteurizer, UHT sterilizer)

• Vacuum evaporator (optional, for concentrated juice)

• Automatic filling machine (bottle/can/carton filling)

• Capping/sealing machine and labeler

• CIP cleaning system (fully automatic)

• PLC control system and electrical control cabinet

Applications

Our Mongo Juice/Orange Juice Complete Producing Line is widely used in food and beverage industries, supporting the production of various juice products:

• Mongo (Mango) Juice: NFC fresh mango juice, clear/cloudy mango juice, concentrated mango juice, mango juice drinks, mango blended juice.

• Orange Juice: NFC fresh orange juice, clear/cloudy orange juice, concentrated orange juice (AJC), orange juice drinks, orange-mango blended juice.

• Bottled, canned, carton-packed juice products for retail, catering, and industrial use.

Our Service

We provide full turnkey solutions for Mongo Juice/Orange Juice Complete Producing Lines, from professional raw fruit analysis, process design, and custom manufacturing to on-site installation, commissioning, operator training, and long-term after-sales support. Our technical team has rich experience in fruit juice processing projects, and can tailor the most suitable production line according to your output, product type (NFC/concentrated), workshop layout, and budget, helping you reduce production costs and improve product competitiveness.

Whether you need a small pilot line for R&D or a large-scale industrial production line, we can provide reliable, food-grade equipment and professional services to meet your dual fruit juice production needs.

Contact us today to get a free process layout, raw fruit processing test, technical proposal, and quotation for your Mongo Juice/Orange Juice Complete Producing Line project.